OEM ODM Custom Aluminum Die Casting Services High Precision ADC12/A380 Parts

Overview & Basic Info

Parameter	Details
Model NO.	Custom Aluminum Die Casting
Application	Machinery Parts
Material	Aluminum Alloy (ADC12, A380, A360, AlSi10Mg)
Process Type	High Pressure Die Casting (HPDC), CNC Machining
Surface Treatment	Shot Blasting, Powder Coating, Anodizing, Polishing
Tolerance	±0.01mm - ±0.05mm High Precision
Certification	RoHS, ISO 9001, IATF 16949

Automotive Grade Technical Capabilities

Designed for the rigorous demands of the automotive and aerospace industries. We deliver IATF16949 certified aluminum die castings with full traceability. Our 900T capability allows for large, structural components.

Vacuum Die Casting: Reduces air entrapment to <3%, suitable for leak-tight parts.
Squeeze Pin Technology: Ensures dense microstructure for high-pressure applications.
100% Leak Testing: Helium or air decay leak testing available (up to 20 bar).
X-Ray Inspection: In-house detection for internal porosity analysis.
PPAP Support: Full Level 3 packages including DFMEA, PFMEA, and Control Plans.

Primary Automotive Applications

Category	Specific Parts	Key Benefits
Powertrain	Engine blocks, transmission housings, EV battery enclosures, motor housings	Pressure tightness, heat dissipation, complex shapes
Body & Structural	Suspension systems, subframes, shock towers, cross-car beams	High strength-to-weight ratio, part consolidation
Systems	AC compressor housings, brackets, steering system components	Lightweighting, corrosion resistance

Why Partner With Us

Full Accountability: We oversee the entire process from raw materials to finished goods as an audited manufacturer.
Quick Decision Making: Flexible responses and direct communication with decision-makers for urgent demands.
Cost Optimization: Focused investment in production and QC ensures competitive pricing by eliminating unnecessary overhead.
Advanced Infrastructure: Machine tonnage from 280T to 900T, including 3-axis & 5-axis CNC centers.

Production Process & Workshop

1. DFM Analysis: Reviewing 3D drawings for manufacturability via Moldflow simulation.

2. Mold Making: Precision fabrication (30-45 days) using in-house tooling cells.

3. Die Casting: High-pressure injection with real-time monitoring and porosity control.

4. CNC Machining: Integrated 3/5-axis milling, drilling, and tapping.

5. Surface Finish: Anodizing, powder coating, or painting per specifications.

6. QC & Packaging: 100% dimensional inspection via CMM before secure export delivery.

Frequently Asked Questions

Are you IATF 16949 certified and can you provide PPAP?

Yes. We are fully IATF 16949 certified and provide complete PPAP Level 3 packages to ensure full traceability for automotive and industrial projects.

What is your quality control process and yield rate?

We guarantee a production yield rate over 98%. Our QC includes raw material spectrometer analysis, real-time casting monitoring, and 100% dimensional inspection via CMM.

Do you provide free DFM analysis?

Absolutely. We offer free DFM analysis using Moldflow simulation to optimize wall thickness and gating, preventing defects before tooling begins.

What are your lead times for mold fabrication?

Mold fabrication typically takes 30-45 days. Once the mold is ready, we deliver first-article samples within 7-10 days for your validation.

What machine tonnage do you have available?

Our facility houses machines ranging from 280T to 900T. We support both low-volume prototyping and high-volume mass production.

Is CNC machining and finishing done in-house?

We offer a true One-Stop Solution. 3/5-axis CNC machining is handled in-house, while surface treatments are managed through our audited contract suppliers for total quality control.