Singer Cast
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Aluminum die casting is a highly efficient manufacturing process ideal for producing high-performance machinery parts. It involves injecting molten aluminum alloy under high pressure into a steel mold (die), resulting in components with complex geometries and high dimensional accuracy.
| Parameter | Details |
|---|---|
| Material Alloys | ADC12, A380, AlSi9Cu3, AlSi12, AlSi10Mg, A360 |
| Machine Tonnage | 280T, 400T, 500T, 800T, 900T High-Pressure Die Casting |
| Tolerance Standard | ISO 8062 CT4-CT6 / CNC up to ±0.01mm |
| Surface Finish | Sandblasting, Polishing, Powder Coating, Anodizing |
| Certification | IATF16949, ISO9001, RoHS, REACH |
| Feature | Aluminum Die Casting | Sand Casting |
|---|---|---|
| Mold Material | Reusable steel dies | Disposable sand molds |
| Production Volume | High-volume (thousands+) | Low-to-medium volume |
| Accuracy | High (±0.05mm) | Lower accuracy |
| Surface Finish | Smooth, minimal finishing | Rough, requires cleaning |
| Wall Thickness | Thin (0.5mm minimum) | Thicker walls |
Automotive-Grade Quality: Certified to IATF 16949, ensuring safety-critical standards.
In-House Tooling: Complete mold design & manufacturing using UG/NX & Moldflow simulation.
Advanced Machining: Integrated 3-axis & 5-axis CNC centers for precise finishing.
Quality Assurance: 100% dimensional inspection via CMM and Spectrometer analysis.
1. DFM Analysis: Reviewing 3D drawings for manufacturability.
2. Mold Making: Precision fabrication (30-45 days).
3. Die Casting: High-pressure injection with real-time monitoring.
4. CNC Machining: Trimming, drilling, tapping, and milling.
5. Surface Treatment: Powder coating, anodizing, or painting.
6. QC & Packaging: Final inspection and secure export packaging.
