Custom Aluminum/Aluminium/Zamak 5/Zamak 7/Za-8/Za-27/Zinc Die Casting Electrical Plug Housing for Auto Spare Parts/Electronics/Machine Parts/Hardware

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Product Description

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Basic Specification

Model NO.
Customized
Application
Auto Parts/Machinery/Engine/Valve/Pump/Motor/Truck
Machining
CNC Machining/Turning/Milling/Lathing
Material
ADC10/ADC12/A356-T6/A380/A383/Alsi10mg/Ausi9cu3
Surface Prep
Deburring
Tolerance
Grade 6
Equipment
160-1100t Casting Machines
Process
Squeeze/Die/Gravity/Sand/Casting/Liquid Forging
Advantage
High Strength, High Density, High Airtightness
Capacity
1000tons/Month
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Processing Capability

Processing Capability Banner
Processing Detail
Category Product Parameter Details
ProcessAluminum Die casting, Squeeze casting+T6, Iron Sand Casting, Gravity Casting, Zinc Die Casting, Investment Casting, Copper Casting, CNC Machining, In-house Tooling.
EquipmentCold chamber aluminum die casting & squeeze casting machines: 200T/280T/400T/600T/800T/1100T. CNC machining centers, gantry machining centers, turning, lathes, milling, drilling, grinding, and EDM machines.
MaterialA319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 etc.
SurfaceTrimming, Deburring, Polishing, Shot Blasting, Sand Blasting, Tumbling, Powder Coating, Anodizing, Chrome Plating, Zinc Plating, Electrophoresis, Passivation.
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Factory Introduction

The manufacturer was established in 1995. We are a fully integrated manufacturer of aluminum die casting, squeeze casting, CNC machining, and in-house tooling services.

We have applied for an invention patent for our newly developed aluminum squeeze casting process. Unlike conventional die castings, squeeze castings come with zero internal porosity, higher density, and similar mechanical properties to aluminum forgings.

Our products are mainly exported to North American and European markets. We have rich experience cooperating with foreign customers and in-depth knowledge of international quality requirements.

Factory Overview
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Casting Capabilities

Workshop
Casting Machine: 160T - 1100T range.
Weight Range: 10g to 20kg.
Maximum Size: 1200*800mm.
Tolerance: blank ±0.2mm, ±0.01mm after machining.
CNC Machining: In-house precision machining centers.
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Patented Process: Squeeze Casting

Our patented squeeze casting process effectively solves the problem of porosity defects found in traditional aluminum castings. This process eliminates defects such as internal porosity and shrinkage, resulting in a dense internal organization suitable for high-strength applications.

Squeeze Casting Process
Squeeze Casting Advantages
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Performance Comparison

Items Squeeze Casting Forging Gravity Casting High Pressure Casting
Internal TissueFine & TightFine & TightRough & LooseUneven & Loose
Heat TreatmentT6 ApplicableT6 ApplicableT6 ApplicableNot Applicable
Mechanical BehaviorClose to ForgingHighMiddleLow
Surface RoughnessRa3.2-1.6Ra3.2-1.6Ra6.3-3.2Ra3.2-1.6
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Quality Control & Production Flow

Production Flow
Inspection Type Instruments Used
Material CompositionOrient Spectrometer, Chemical Analysis
DimensionsCMM, Micrometer, Vernier Caliper, Pin Gauge
Mechanical PropertiesTensile Testing, Hardness Tester, Density Tester
Internal StructureX-Ray Machine, Ultrasonic Testing, Metallographic Examination
Inspection Instruments

Our Key Advantages

1.In-house tooling capability for better quality control and delivery time.
2.29 years of manufacturing experience ensuring factory-direct pricing.
3.ODM Capability to help develop complex custom projects.
4.ISO 9001 and IATF16949 Certified facility.
5.One-Stop Supplier from raw material to finished products.
Certificates
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Packaging & Logistics

Packaging 1 Packaging 2 Packaging 3
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Customer Visit

Customer Visit

Frequently Asked Questions

1. Are you a manufacturing factory?

Yes, we are a manufacturing factory with more than 29 years of experience, specializing in integrated casting and CNC machining services.

2. If we don't have drawings, can you make them for us?

Yes, our engineering team can create technical drawings based on the physical samples you provide.

3. When can I get the sample?

Typically, samples are ready 35-40 days after starting mould production, depending on the complexity of the product.

4. What is your batch order lead time?

The standard lead time for batch orders is 20-25 days after payment receipt, subject to product complexity.

5. What is your payment method?

We require a 50% deposit to start, with the remaining 50% balance to be paid before shipment.

6. What file formats can you read?

We can process various formats including PDF, DWG, STP, IGS, MAX, and others.

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